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MARCEGAGLIA RAVENNA
Marcegaglia has set up its by far biggest steel metallurgy plant in Ravenna, as well as the nerve-center for integrated logistics to supply each production and distribution facility of the industrial group.
Spreading over a 540,000-mq surface (250,000 covered) between the left bank of the channel-harbor and the industrial area on the northern city seashore, the complex hosts the most technologically advanced machines for chemical pickling, cold rolling, annealing, galvanizing and pre-painting of steel coils and a service center for slitting and cut-to-length of carbon steel coils.
The plant employs 885 workers.
PRODUCTION AREAS
Steel coils delivered daily by sea to the harbor dock of the Marcegaglia plant in Ravenna are converted into finished products through several processing stages in its manufacturing plants.
The steel is pickled, to remove the oxides from the coil surface, then trimmed at the edges, to ensure a constant width, and skinpassed to achieve a premium planarity.
After pickling, the coils are cold-rolled to reduce the thickness, processed through the static annealing cycle and the final skinpassing or through the hot dip galvanizing line.
Part of the production of galvanized coils feeds the pre-painting line, for the production of pre-painted strips ready for customers’ use.
A brand new combined coating line is capable of galvanizing and pre-painting inline, adding greater capacity and flexibility to the production mix in Ravenna.
The service center area is dedicated to the finishing, cut-to-length and packaging of processed flat products.
SERVICE CENTER
The facility has a yearly output of 1,1 million tons and is equipped with 7 cut-to-length machines and 10 slitters for sheets and strips up to 2,000 mm wide and from 0.29 to 16 mm thickness and 3 packaging lines.
The minimum cutting width for the strips is 30 mm.
QUALITY AND ENVIRONMENT
Among major plant upgrades, Marcegaglia Ravenna saw the starting of a new photovoltaic roofing and a highly innovative acid regeneration plant for chemical treatments that allows to save up to 10% of the energy required by production cycles.
CERTIFICATIONS
The Quality Management System of Marcegaglia Ravenna has the following certifications:
• ISO 9001:2015 (Quality System)
• ISO 14001:2015 (Environmental System)
• ISO 50001:2011 (Energy Management System)
• BS OHSAS 18001:2007 (Health and Safety System)
Other certifications include:
• CE marking for flat products (EN 10025-1)
• D.M.14.01.2008 and D.M.17.01.2008 (Technical stan- dards for construction)
The quality laboratory staff and the technical-sales assistance team are dedicated to support the sales and production activities, from the processing of requests to the reasearch and development of new product and quality specifications.
INTERMODAL LOGISTICS
• length: 800 m
• width: 50 m
• draught: 10.3 m
• mobile crane: 5×100 t
• development of internal rail traffic: +4 km of tracks
• daily reduction in road traffic: -175 trucks (from 2013)
MARCEGAGLIA RAVENNA
via Baiona, 141
48123 Ravenna – Italy
phone +39 . 0544 516 611